b'machinists adjust, caress, cajole andindicator and solved the problemWhen you can convince them to manipulate machine tools to deliverwithin 30 minutes by realigning thetake the job, good conventional ma-the desired results. collet. Because he had spent yearschinists make very good CNC ma-Brokentools,scrappedwork- shifting parts off-center on latheschinists since they readily can iden-pieces, pretty chips, good finishes,to make eccentric shapes, he easilytify the onset of failures. Discolored successes and failures all influencerecognized the plight at hand. chips, strange sounds, questionable the senses. The only way to train the senses to recognize successes and failures is to stand at a machine and make chips. Isolating a student from these experiences meaningfully af-fects skill development. Our engi-neering and machining students areTOOLING THAT DELIVERS being rushed into CNC work before they see substantial time on the han- OPTIMAL PERFORMANCEdles and cranks of manual machines.Distance from conventional ma-chines limits flexibility at a shop. I have had many talented CNC ma- We are passionate about crafting best-in-class solutions with chinists who were unable to crosscompetitive delivery times across a wide variety of precision the floor to a conventional machineapplications. If youre looking for a new approach to your particular because they did not have the skillmachining challenge, give us a call at (248) 474-8200.to use it. At a prior employer, we re-ceived large, very expensive steam turbine housing bolts with over- PCDTools and Reconditioningsized pitch diameters. Our build schedule forced us to repair themRely on us to lower your cost in-house, and we did it on a 40-year- of ownership across the life old conventional lathe. Picking upof the tools.and chasing the thread on a CNC lathe is impossible, so our salva-tion was two machinists who had learned their craft on Navy shipsn Made to customer running old machines. specification or Conventionalmachinistsalsodrawinghave a better understanding of partn Redesigned solutions geometry and how to manipulatefor problematic toolsa machine and its setup to gen- n Reconditioning of erate tricky geometry. I once sawall manufacturers engineers, CNC machinists andtools back to mechanics struggle with a verticaloriginal conditionmachining center that was making off-center holes on a rotary table. The first hole would be good, but the second would be off-center.Scan to Star Cutter CompanyAn old toolmaker heard workerslearn more 23461 Industrial Park Drive lamenting the situation and theFarmington Hills, MI 48335hours they had spent trying to re- (248) 474-8200solve the issue. The toolmaker wentDEEP HOLE DRILLS | CARBIDE DRILLS & REAMERS | PCD TOOLING starcutter.comto the machine with an ancient ctemag.com/cteguide.com47Training.indd 47 8/15/23 2:35 PM'